Label：Industrial Automation, Manufacturing, Quality Control, Robots, Low Production Cost
Nov 12, 202013180
Nowadays, robotics has become one of the excellent technologies for the design, work and application of computer systems that deal with robots, control and information processing . The technology is also suitable for automated machines and is very useful in the manufacturing process. Industrial automation is the use of control systems (such as computers or robots) and information technology to handle different processes and machinery in the industry to replace people.
Industrial automation uses technologies such as robotics and computer software to control machinery and processes used in various industries controlled by autonomous systems. Industry implements automation to increase productivity and reduce costs related to employees, employee benefits and other related expenditures, while increasing accuracy and flexibility.
Industrial automation is praised for its output, strong uptime and reliability. Industrial automation has brought tremendous progress and changed the manufacturing and operation of factories, assembly lines and warehouses. Its goal is to extend production uptime, improve efficiency, and reduce risks and costs to a greater extent.
Industrial automation uses the potential of advanced industrial automation technology to enable manufacturing companies to achieve rapid increases in productivity. Some of the benefits gained from the automated manufacturing process include:
1. Substantial increase in output
Manufacturers can employ a huge labor force and make them work long hours to increase production levels. Even so, manufacturing plants still need to be closed for maintenance and repairs and during holidays. This reduces the chance of production time reaching 100%. Industrial IoT automation helps to achieve nearly 100% uptime 24 hours a day, leading to a significant increase in production levels. Therefore, industrial automation has proven to be very useful and effective in situations where a high degree of accuracy is required, there are strict requirements for the work, or when it is performed in a hazardous environment.
2. Low production cost
Hiring robots is indeed cheaper than hiring manual labor. In addition to the initial cost of establishing an industrial automation system, the few other capital costs that occur are energy, maintenance, and repairs. However, compared with the annual salary that needs to be paid for manual workers, the company can save a lot of money and bring investment benefits. Industrial automation provides more output with fewer workers. Only a few employees are needed to monitor and operate the machine, not a workshop full of labor. In addition, lower production costs and higher productivity can bring more affordable products to consumers.
3. Improve employee environment
Many industrial processes use strong chemicals or high voltages to manufacture goods, which creates a dangerous environment for labor. In this case, the safety of workers and operators can be a huge problem. In some cases, companies need to provide large financial compensation for work-related accidents and hazards. Industrial automation systems make the production line a safe working environment. The robot can easily handle all dangerous jobs.
4. Unprecedented product quality control
Unlike humans, automated equipment and robots do not feel tired. There is no doubt about boredom or loss of focus, and naturally, they don’t make many mistakes. Industrial automation facilities manufacturing companies are reducing errors and improving quality standards. Industrial automation systems are more accurate than manual systems and eliminate the factor of human error. This can not only produce higher quality products, but also provide more consistent products.
5. More customization opportunities
The demand for personalized and customized products continues to grow in the market. Therefore, manufacturers need to be able to meet these requirements while meeting strict quality and safety standards without causing financial losses. Manufacturers who improve production flexibility through smart factories. Increasing the level of industrial automation through the use of sensors and configurable robots on the assembly line facilitates mass production of items manufactured according to individual customer orders and specifications. In the automotive industry, buyers have long been able to manufacture new cars online and choose from a variety of options to suit their style and taste, while in other industries this is not the case. Traditionally, in industries including consumer electronics, products of the same specifications have been produced in large numbers.
6. New product development
In the context of industrial automation, manufacturers continue to explore ways to create new sources of income by developing and manufacturing various new products and systems. Industrial automation will trigger the manufacturing and development of various new electronic systems and products.